Jubilations released ten days ago. Preorders opened six and a half weeks ago. i started binding in advance—hardcovers, especially when the paper has to be hand-cut, take awhile—but i hit a production hitch right after release and everything ground to a halt. Now, instead of having everything shipped by the end of last week, i’m back to the drawing board, trying to figure out why my bindings are so tight and how i can recover all the work i’ve already done and fill the orders that are still waiting (almost half of them!). For a week or so i’ve been going to bed and waking up worried. People need their books. And it’s finals week—i’ve got homework hanging over me, too. But the good news is i think i’ve finally hit on what’s going wrong.
i hand-stitch all my books, hardcover and paperback, rather than relying on glue alone, but i learned early on that you can’t skip gluing them also. Sewing is what keeps the pages from coming out, and gluing is what keeps the signatures tight. So after they’re sewn, they’re clamped together and i apply glue over that stitched side and squish it into the gap between the signatures. Well. This works really well to insure that there are no gaps between signatures, but when i lay the text block down on the table and open the first page, the little line of glue that invariably ends up along that bound edge keeps the page from lying flat. Instead it has a curve to it. It’s a little pleasing curve, nice to look at. And that curve pulls on the book boards.
The solution to this seems to be that instead of positioning the back of the text block so that it’s aligned with the back edge of the cover board, i need to scoot it back a bit into the hollow spine so that the natural curve of the first page doesn’t pull. i’m reinforcing the spine as i go also, just for a bit of added stability. But i’m pretty sure that this slight repositioning means i can finally get back to binding and shipping.
Meanwhile, what happens to those copies that didn’t go together right? They took a lot of time to make. The cotton rag i’m using isn’t cheap. And the poetry is still exquisite. It’d be a waste to discard them. So i’m taking a page from Thaddeus Glapp, fixing the bindings, and then offering them on a discount as Hideously Gnawed.
Fixing them means cutting them apart, so Hideously Gnawed copies may have doubled endpapers where i sliced out the text block and pasted it back in, or if i had to cut the cover i’ll reassemble it with an extra strip of watercolor paper wrapped around the spine. They might have needed some hinge repair, in which case an extra strip of text paper will be pasted in. They’ll still be perfectly readable and they’ll still have their little hand-torn, walnut-inked J on the front. But you’ll be able to pick up a Hideously Gnawed hardcover for what is essentially cost—materials plus the author’s cut plus about a dollar. i might, as we go along, add Hideously Gnawed paperbacks, too, if a copy’s cover paper wrinkles (as is its wont; i must watch it and weight it carefully).
Right now i’ve got to go write an essay for my Gospels & Acts class, and tomorrow morning i’ll get back to binding. If you’re one of the preorder customers whose books haven’t yet arriven, thanks for your patience. And if you don’t mind a bit of friendly gnawing, a copy in need of a home is waiting for you. 🙂